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30-100mm High Speed Intelligent Circular Saw with Push-Type Servo Feed for Precision Metal Cutting

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30-100mm High Speed Intelligent Circular Saw with Push-Type Servo Feed for Precision Metal Cutting

TCT Circular Saw Blade : φ360 × 2.6 mm

Model Number : JSSCD-100

Cutting Range – Round Bar : φ30 – φ100 mm

Blade Speed : 30 – 120 rpm (variable frequency)

Place of Origin : China

MOQ : 1

Cutting Length Tolerance : ≤ ±0.20 mm

Feed Method : Push-type servo-driven feed

Front Discharge Conveyor : 2.5 m with push-off mechanism

Cutting Range – Square Bar : 30 – 85 mm

Brand Name : JSSCD

Certification : HB24Q00435R0S HB24E00258R0S HB24S00242R0S

Delivery Time : 7-60 work days

Model : 100NC

Packaging Details : depending on the machine model

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30-100mm High Speed Intelligent Circular Saw Hardware Metal Cutting

The JSSCD-100NC High Speed Intelligent Circular Saw is a precision cutting solution designed specifically for the hardware processing industry. With a cutting range of φ30 mm to φ100 mm for round bars and 30 mm to 85 mm for square bars, this machine is ideally suited for manufacturing hardware components such as bolts, shafts, pins, fasteners, and other precision hardware parts.

Engineered with a robust HT250 cast iron base that has undergone high-temperature annealing and aging treatment, the JSSCD-100NC delivers exceptional stability and vibration resistance. The push-type servo-driven feed system with precision ball screw ensures smooth, consistent cutting action, while the integrated automatic loading system and front discharge conveyor create a seamless production workflow from raw material to finished part.

The machine features a complete automation package including PLC control with touch screen interface, MQL mist cooling for clean operation, automatic chip removal, and optional oil mist collector for a safe working environment. With cutting length tolerance of ≤ ±0.20 mm and squareness of ≤ ±0.25 mm / 100 mm, the JSSCD-100NC meets the quality standards of the hardware manufacturing industry.

Key Features
  • Optimized Cutting Range - Handles round bars from φ30 mm to φ100 mm and square bars from 30 mm to 85 mm, covering common hardware material sizes
  • Fully Automated Production Workflow - Integrated automatic loading system, servo-driven feeding, and front discharge conveyor with push-off mechanism
  • High Precision Cutting - Delivers cutting length tolerance of ≤ ±0.20 mm, feed accuracy of ±0.05 mm, and squareness of ≤ ±0.25 mm / 100 mm
  • Push-Type Servo Feed System - 2 kW AC servo motor with precision ball screw and high-rigidity导轨 ensures stable cutting force
  • Robust Cast Iron Construction - HT250 cast iron base provides superior stability and vibration resistance
Technical Specifications
Specification Details
Feeding Racks Two 600 mm feeding racks
Material Hardness ≤ HRC42
Material Strength ≤ 1800 N/mm²
Main Motor Power 11 kW / 4P (variable frequency)
Hydraulic System Pressure 6 MPa
Hydraulic Tank Capacity 80 L
Cooling System MQL mist cooling
Chip Removal Automatic chain plate conveyor
Raw Material Rack Capacity 4000 - 7000 mm
30-100mm High Speed Intelligent Circular Saw with Push-Type Servo Feed for Precision Metal Cutting 30-100mm High Speed Intelligent Circular Saw with Push-Type Servo Feed for Precision Metal Cutting
Applications
  • Bolts and Screws - Efficiently cuts bolt and screw blanks from carbon steel and alloy steel. The ±0.05 mm feed accuracy ensures consistent blank lengths for cold heading operations.
  • Shafts and Pins - Delivers clean, burr-free cuts for precision shafts and pins, minimizing subsequent machining and ensuring proper fit in assemblies.
  • Fasteners and Hardware Components - Ideal for high-volume production of nuts, studs, washers, and other hardware components with automatic loading and discharge for continuous operation.
  • Precision Hardware Parts - Versatile cutting of carbon steel, alloy steel, and stainless steel for custom hardware components and job shop applications.
Frequently Asked Questions
Q1: What hardware materials can the JSSCD-100NC cut?
A: This circular saw cuts carbon steel, alloy steel, and stainless steel commonly used in bolts, shafts, pins, fasteners, and other hardware components.
Q2: What is the cutting range for hardware blanks?
A: The JSSCD-100NC cuts round bars from φ30 mm to φ100 mm and square bars from 30 mm to 85 mm, covering most hardware blank sizes.
Q3: What is the cutting accuracy?
A: The machine delivers cutting length tolerance of ≤ ±0.20 mm and feed accuracy of ±0.05 mm, ensuring consistent blank lengths for hardware production.
Q4: How does the automatic workflow work?
A: The machine integrates automatic loading from a 7-meter storage rack, servo-driven feeding, precision cutting, and front discharge conveying with push-off mechanism.
Q5: What cooling system is used?
A: The MQL mist cooling system keeps hardware blanks clean and free from cutting fluid residue, reducing cleaning requirements.

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